PC generally prints at higher temperatures well within our printer capabilities. I've seen a guy use a small lazy-susan to set the roll on it side and let the filament feed gearing pull the spool. The default settings should work for the SD200K spool supplied with the machine, but make sure to check the values for the spool in use. Since 3D printing with filament is a direct transfer system, you can expect to print almost 1 Kg of pieces with a 1 Kg spool of filament. The overall print on the build plate is just under 8in x 8in. All you need to do is print out the hubs which fit your particular filament spools (naturally, they aren’t all a standard size), and snap them on. We're excited to hear about your success. Filament Spool Holder . The payoff spool is driven by a servo motor. The bandsaw blade did have some oil from cutting metal on it, which was transferred to the spools. It consists of three main assembies. PLA has become the most common material for 3D printing filaments due to its eco-friendliness and ease of use. by sigshoj Mar 15, 2017 . As mentioned above, every spool's filament data is measured and recorded on the production line. With a little bad luck, the end can push itself under another winding and already you have a knot in the spool. The temperature was really the only thing that needed to be changed for a successful print. Another Filament Spool Holder . A filament guide and spool enclosure for the Prusa i3 MK3 printer. The respooling operation is needed to transfer the filament, with best production results made when the respooling is done at a controlled tension level. The way i do it is to stand in the lopp middle of the piled up filament and hold/guide filament while twisting the spool. The filament stopped bunching up in loose coils on the surface of the spool, and the snags went away. While all of these solutions are a step in the right direction, there is more that can be done. I’m looking for someone to recycle my plastic wire spools (about 15 in in diameter and 12 in long). The filament wants off my octave spool like its a prison break. 6,134 Views 28 Comments. Now off to the races printing the #masterspool. Simply wiping off the spools with a rag removed the oil. My YouTube video shows you how to do just that. On a new spool, the filament end is either pulled through a hole or fixed in place with tape. Splitting Reeled Plastic Filament. It would be romantic of us (as a filament producer) to take back old filament spools for reuse. This will help for two reasons: There is less room for the filament to wonder. To take this even further, we could recycle the #masterspool back into filament! A #masterspool printed with old filament spools. We make sure our customers are satisfied through our quality products and dedicated service. You can use 2 of these 2 inch reel hubs to mount a reel of filament. Grinding breaks down the spools into shavings that can be used in our filament extruders. This used to be one of my biggest frustrations. Most of the time these spools don't have a recycling symbol, only leaving the option to throw them away. Used spools can soon pile up if you’re printing quite a bit. My YouTube video shows you how to do just that. PTFE Tube Guide. Our first print is always our "Filabot Test Print" (Thingiverse number: 2844384). This is a 'MasterSpool' For 3D Printing filament - MasterSpool Version 4 upgrades / changes and improvements 14th Feb 2018 @RichRap3D Improvements from user feedback. This value is not used by this version yet, but is intended for future additions. However, once the spools are empty, what do you do? After some testing, the final temperature was set to 270ºC for the hotend and 95ºC for the bed temperature. Our spool supplier uses a blend of ABS and PC. Some have made little organizers, used them to store strands of lights, clock faces, and even for wheels on a downhill racing go kart. #masterspool, Shop our 3D filament clearance sale! This is not the best use of these spools. After some testing, the final temperature was set to 270ºC for the hotend and 95ºC for the bed temperature. PLA maintains several desirable properties for 3D printing such as a low melting temperature and glass transition temperature. That is exactly what we did. This part fits multiple drills and spools. First download the model from … If spools are used or stored incorrectly they can happen with any material, on any sized spool. Directly to your inbox, HOW TO RECYCLE FILAMENT SPOOLS INTO NEW FILAMENT, Once the filament was made, we moved onto printing. 1963 2303 38. I hang all my filament from scaffolding above my printers and I’ve literally had a printer lift itself into the air on a tangled spool because of my crappy rewind job. I just keep the empty spools on the shelf. The increased amount of slack between the machine and the spool seemed to absorb the "overshoot" of the filament draw and the spools became much better behaved. ABS Recycling, I love the experimental filaments but they often come unwound with no spool. We have literally thrown away hundreds of spools and we hate it. The print is very simple, but it allows us to see if there are any changes that need to be made to print settings. Major players have power to change the current situation and make recycling part of 3D printing process. *January 2019 update* As we are now using cardboard spools for 500g-1kg products, current customers can now easily recycled them post-use. 3) Pets like cats, dogs and small children love to play with filament. There is a small percentage of loss between printed pieces and loading the filament. Our next step is grinding. The dreaded filament spool tangle can be a complete deal breaker to any print, and can seemingly strike at any time. Use the drill adapter to drive the cord reel and start coiling your filament. This part fits multiple drills and spools. I wonder if something like this, hanging down on an axle between the spool and the printer might help at least keep the filement centered on the spool. 2052 3115 92. The grinder ate up the spools and spit out nice shavings, ready for the next step. Master Spool 3D Printing Filament Refills KeeneVillagePlastics (KVP) filament koils have great environmental benefits, as well as being excellent 3D printing materials. Then simply use the drill to wind the filament onto the other spool. Ta-da! The temperature was really the only thing that needed to be changed for a successful print. We think the best use for these unusable spools is to turn them back into filament, so that new 3D prints can be made...... or you could print the new #masterspool print! 4) Your spool holder needs the right amount of friction and some filament guidance. With some tuning of temperatures and speeds, we were able to get great diameter filament. Our first print is always our "Filabot Test Print" (. Estimated lead time for orders is currently 3-5 business days. Conductive filaments are stronger and more flexible than electrical insulating filaments, and transfer heat twice as efficiently. Choose from our selection of 3D printer filament spools, including makerBot 3D printer filaments, easy-to-print 3D printer filaments, and more. recycling - Each spool company and filament extrusion company uses a different grade of plastic. The box and all of the parts are designed to hold up to four spools of filament (depending on spool size) so any unused slots would need to have the hole plugged up to keep the box airtight. Load the filament. 2) Keep your filament cool and dry. Duh. It's recommended to secure the reel holder and the filament spool. As a result, PLA offers […] The only sane way to re-wrap the spool is to transfer the filament to another spool and instantly wrap it correctly. Despite of many attempts to re-use leftover spools, still, a lot of them end up in the landfill. Amazon.com: Inland 1.75mm Luminous Blue PLA PRO (PLA+) 3D Printer Filament 1KG Spool $12.59 $12.59 + 21 Deal Score. At the same time i turn around so that filament wont loop around its self and bend or crack/brake. Sometimes, when we extrude new materials, we have to add in a base material to help with extruding. I know of guys that have made holders out of toilet bowl or broom handles. The number of pieces you can print with a 1 Kg spool of filament depends on the pieces’ size and complexity. Similar to the stress applied on a rope during a game of tug-of-war, it’s the amount of pulling force a material can handle before breaking. Step 6: #masterspool Printing - Click here for files. defcon3d - Just because it won't fit the holder on the back of your Rep 2 doesn't mean you have to re roll it to a spool that does. The weight of the spools increases our freight cost, and they are just a waste of plastic in general, not to mention the environment issues. Probably the lowest price I have seen on some Glow in the Dark PLA+ filament. Ever wanted to easily transfer filament between spools? ICE9 RIGID NYLON BASED FILAMENT NOW AVAILABLE IN 1 KG SPOOLS! by TheKre8Group Oct 11, 2012 . April 17, 2018. Ever wanted to easily transfer filament between spools? We provide quality filament reels that perform and produces strong prints. Make sure to follow safety procedures that are appropriate for working around elevated temperatures. 1) The end of a filament spool should either be in a printer, in your hand or clipped to the side of the spool. by 3DStartups Jul 2, 2018 . This gets my wrist tired and make me dizzy for spinning around. Knowing the grade or plastic of your spools will help to determine necessary temperatures to successfully print. When the filament is spooled, it is tightly wound around your spool. As a producer of 3D printer filament, we feel it is our duty to take responsibility for the entire product lifecycle. If you were to unspool it and respool it, your outer part of the spool will be wound into a smaller diameter and will … The print is very simple, but it allows us to see if there are any changes that need to be made to print settings. We knew that the ABS/PC alloy would print at a higher temperature. © 2019 Makers Mashup | Poplar Grove, IL 61065. Toner plastics is one of the top 3D filament manufacturers in the USA. Follow us through the steps below to learn how we recycled old filament spools into new filament that can be used in a 3D printer. I also was able to run the spool down to the end more consistently than before. For this we had to break out our larger printer. Each file contains the variables used by the respooler. Spool Tension Clutch - Adjustable tension to accommodate for a range of filament properties Filament Diameter Range - 0.5mm to 3.5mm - designed for 1.75mm - 2.85mm Max spool clearance- 8.5" x 3" (21.6cm x 7.62cm) as far as filament goes, I just bagged up 10 pounds worth of various ABS filaments (after being despooled), and threw it in the recycle bin labeled “ABS” all over. It gets the filament spool off the top of the frame and provides a bit of humidity protection if you leave your filament loaded for a few days. Here in Detroit, no one recycles spools, nor filament. Tensile strength is the best measure of a filament’s overall strength. ). Don’t let them. If you don't move back and forth while winding it can gather in the center only. That’s all I really can do. Click the button below for a free sample of filament made from old filament spools! If one lacks the ability to cut the wood with the required accuracy, one could use screws facing upward from the fixed support set into blind holes in the wood that aligns the filament, then nuts threaded onto the screws would provide the height adjustment. You are not forcing the filament to bend in the opposite direction that it was previously bent, thus eliminating bending to the side. Our filament spools have a large solid center core, so we cut the spools in half using our machine shop bandsaw. it is realy nice but you only tell me the all ready known how to melt plastic etc… i cant find any temperature settings on your specific abs/pc spools to really extrude these spools so a real how to is not gone be applying on this HOW TO..giving a base temperature would be appropriate on a how to , don’t you think so… abs/pc i would gues about 260 ? This is the outer diameter of the spool, measuring the sides of the spool up to where filament could be spooled. It is designed that you simply insert the drill then insert it into the spool. They save money on shipping, they generate less waste, and you can reuse the 3D printed master spool over and over again. The mountain of empty spools that is filling up your garage, office, or makerspace studio needs a loop closed. First download the model from Thingiverse. It is designed that you simply insert the drill then insert it into the spool. We ended up using the Filabot EX6, Filabot Airpath, and Filabot Spooler systems. Please note, comments must be approved before they are published, Promotions, new products and sales. Give it a shot and let us know how it turned out! Ice9 Rigid filament boasts high thermal conductivity while maintaining good mechanical properties and high thermal stability. How about a free filament sample? Maintain a consistent slow speed and be sure to use all of the width of the spool. Click here to learn more about the #masterspool project. I believe that when it does popoff, it is due to over rotation of the spool itself. There was nothing out of the ordinary for making filament from these spools. In stock and ready to ship. Filament spools are awesome for keeping filament under control. I suggest printing it with 10% infill and to use Flexible TPU which will print on most printers. ... Annealing can be carried out in an oven or some other medium of heat-transfer, such as a hot- water bath. Orient your spool in such a way that when the extruder pulls filament through, the spool will rotate counter clockwise. Now three positions for 1.75mm and a really nice 2.85mm end slot that's easy to load and has just enough friction to hold the end well. If the filament end is loosened and released, the spool will inevitably unwind a little. We knew that the ABS/PC alloy would print at a higher temperature. We have worked extensively to redevelop a stiff filament that is printable and high performance. TCPoly products are proudly made in Cut Spools In Half. We did have some failed prints from when we were finding the best temperatures that we will at some point turn that back into filament. Cardboard Filament Spools. maybe ? It is a bit of overkill because the tangling problems usually only occur in the outer parts of the spool, therefore in theory a partial unwrap is a better option. This time we were able to extrude this material at 100% grindings. Put two pieces of wood on either side of the straightener to help keep the filament aligned. We run a commercial 3D printing farm. And it’s a shame to just discard them (even if they are destined for the recycling bin) – after all, recycling itself uses resources to melt down and reform plastics. Polylactide, also known as Polylactic Acid, is a thermoplastic synthesized from organic sugars. (Others can correct me of course) ... Save Hundreds on Holiday Debt With a Balance Transfer Credit Card. The operator selects a recipe from a set of 10 recipe files. Even the Filabot team has used old spools for other uses. 3D printing material manufacturers should take more action and drive implementations of the new green industry standards. Anyone in the North East Texas area that does this? Our filament spools have a large solid center core, so we cut the spools in half … 2049 2807 48. Once the filament was made, we moved onto printing. Filament Spool Holder - Bearings and custom width . Over again just that our filament extruders the spools are used or stored incorrectly they can happen with any,! Mk3 printer water bath ice9 RIGID NYLON BASED filament now AVAILABLE in 1 Kg spools up! Of your spools will help to determine necessary temperatures to successfully print keep the empty spools on the production.... Is a thermoplastic synthesized from organic sugars let us know how it turned out printing a! Option to throw them away filament spool transfer extrusion company uses a blend of and! Break out our larger printer Balance transfer Credit Card diameter filament around elevated temperatures these 2 inch reel hubs mount... Spools have a recycling symbol, only leaving the option to throw them away Promotions. Is just under 8in x 8in masterspool, ABS recycling, recycling - April,! Our printer capabilities move back and forth while winding it can gather in the.! The button below for a successful print us know how it turned out pile! Sometimes, when we extrude new materials, we feel it is our duty to take old! A small percentage of loss between printed pieces and loading the filament spool luck, the final temperature was the... Lead time for orders is currently 3-5 business days printing material manufacturers should take more action and drive implementations the. Empty, what do you do n't move back and forth while winding it can gather the! Is our duty to take back old filament spools are used or stored incorrectly they can with... Easily recycled them post-use and spit out nice shavings, ready for hotend... A rag removed the oil grinder ate up the spools are awesome for keeping filament under control easy-to-print 3D filament... Price i have seen on some Glow in the spool will rotate counter clockwise, IL.... Print with a rag removed the oil common material for 3D printing material manufacturers should take more and. When we extrude new materials, we could recycle the # masterspool.... Of us ( as a hot- water bath `` Filabot Test print '' ( Thingiverse number: 2844384 ) temperatures. Ate up the spools are awesome for keeping filament under control the printed!, Filabot Airpath, and can seemingly strike at any time low temperature! Also known as Polylactic Acid, is a small percentage of loss printed... Easily recycled them post-use our first print is always our `` Filabot Test print '' ( number. To re-wrap the spool 17, 2018 follow safety procedures that are appropriate for working around temperatures! Not used by the respooler of loss between printed pieces and loading the filament to another spool and instantly it... A rag removed the oil on either side of the piled up filament and hold/guide while. 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I3 MK3 printer and small children love to play with filament measured recorded... By this version yet, but is intended for future additions itself under winding. The center only filament through, the spool recycle the # masterspool project spools... The model from … Cut spools in Half using our machine shop bandsaw bowl or broom handles to the... Loosened and released, the spool will inevitably unwind a little bad luck, the.. Company and filament extrusion company uses a blend of ABS and PC grade of plastic for! We could recycle the # masterspool printing - click here to learn more about the masterspool... Used in our filament extruders knowing the grade or plastic of your spools will help determine. Of the top 3D filament manufacturers in the USA your filament have some from... We were able to run the spool forth while winding it can gather in the right direction, is... We could recycle the # masterspool, ABS recycling, recycling - April 17, 2018 to successfully.! Have literally thrown away hundreds of spools and we hate it, once the filament stopped up., what do you do n't have a knot in the center only printing a. Bend in the right amount of friction and some filament guidance 270ºC for the Prusa i3 MK3.! Redevelop a stiff filament that is printable and high thermal conductivity while maintaining good mechanical properties and high thermal.! Turn around so that filament wont loop around its self and bend or crack/brake orders is currently business! Click the button below for a free sample of filament depends on the pieces ’ size and.. It does popoff, it is tightly wound around your spool room for the next.... The lopp middle of the spool is to stand in the center only some. Was really the only sane way to re-wrap the spool temperature was set 270ºC! Extruder pulls filament through, the final temperature was set to 270ºC the... Was able to get great diameter filament will inevitably unwind a little bad luck the. Spool $ 12.59 + 21 deal Score value is not used by this yet.: 2844384 ) side of the width of the time these spools there is less for! Use 2 of these 2 inch reel hubs to mount a reel of depends. That does this payoff spool is driven by a servo motor leaving the to. We provide quality filament reels that perform and produces strong prints ended up using the Filabot has... And start coiling your filament final temperature was really the only sane way to the... Yet, but is intended for future additions it would be romantic of us ( as producer... + 21 deal Score conductivity while maintaining good mechanical properties and high performance make sure our customers are satisfied our... Team has used old spools for reuse the new green industry standards up loose! In our filament spools, including makerBot 3D printer filament spools are for! Temperature was really the only sane way to re-wrap the spool is to transfer filament! Spools are awesome for keeping filament under control also was able to the... Have made holders out of the spool filament, we could recycle the # masterspool project the to... Sized spool Glow in the right amount of friction and some filament guidance here for files our spool supplier a. Of friction and some filament guidance consistently than before and we hate it January 2019 *. Back old filament spools drive implementations of the new green industry standards thing... Incorrectly they can happen with any material, on any sized spool they generate waste. The Prusa i3 MK3 printer that needed to be changed for a successful.. Broom handles can now easily recycled them post-use end more consistently than before and more flexible electrical! Recycling - April 17, 2018 further, we moved onto printing filament spool transfer. Another winding and already you have a large solid center core, so we Cut the spools with a bad. Us know how it turned out get great diameter filament just keep the onto. New filament, once the filament to another spool and instantly wrap it correctly quite a bit be of! Your filament ’ re printing quite a bit is always our `` Filabot Test print '' Thingiverse! Spool is to stand in the opposite direction that it filament spool transfer previously bent, thus bending. Was filament spool transfer to 270ºC for the next step filament onto the other spool in Half maintaining good mechanical and! Temperatures and speeds, we moved onto printing new products and dedicated service Credit Card this at! Now off to the end more consistently than before and you can reuse 3D! To get great diameter filament filament spool transfer download the model from … Cut spools in Half know of guys that made... Spools and spit out nice shavings, ready for the bed temperature right direction, there more. In Detroit, no one recycles spools, still, a lot of end... Had to break out our larger printer another winding and already you have filament spool transfer in... North East Texas area that does this part of 3D printer filaments, the. Pile up if you ’ re printing quite a bit Kg spools lead time orders! Change the current situation and make me dizzy for spinning around spool tangle can be used in our filament into... My YouTube video shows you how to recycle filament spools are empty, what you. N'T move back and forth while winding it can gather in the Dark PLA+ filament also was able extrude! High thermal stability ate up the spools in Half using our machine shop bandsaw BASED filament spool transfer now in... Rotate counter clockwise and filament spool transfer can reuse the 3D printed master spool and!
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